| Description | Single-phase flow in a tubular reactor can be upward or downward. Two-phase flow can be co-current up-flow, counter-current (liquid down, gas up) or, most commonly, co-current down-flow.
Tubular reactors can have a single wall and be heated with an external furnace or they can be jacketed for Single-phase flow in a tubular reactor can be upward or downward. Two-phase flow can be co-current up-flow, counter-current (liquid down, gas up) or, most commonly, co-current down-flow.
Tubular reactors can have a single wall and be heated with an external furnace or they can be jacketed for heating or cooling with a circulating heat transfer fluid. External furnaces can be rigid, split-tube heaters or be flexible mantle heaters. Tubular reactors are used in a variety of industries: - Petroleum
- Petrochemical
- Polymer
- Pharmaceutical
- Waste Treatment
- Specialty Chemical
- Alternative Energy
... Read More | Parr's new Continuous Flow Tubular Reactor with Touchscreen Control was designed with researchers in mind. In addition to accommodating Parr's standard line of 5400 Tubular Reactors, it offers a compact footprint, easy set-up, and integrated touchscreen control with alarm interlocks. Whether for Parr's new Continuous Flow Tubular Reactor with Touchscreen Control was designed with researchers in mind. In addition to accommodating Parr's standard line of 5400 Tubular Reactors, it offers a compact footprint, easy set-up, and integrated touchscreen control with alarm interlocks. Whether for production, research, or teaching unit operations, this system has an impressive collection of capabilities, all at a budget-friendly price.
Features include: - Capacity for use of traditional or non-traditional solid catalysts
- Reactor ID's from 1/4" to 1.5" (7 to 38 mm), with length to 24" (600 mm)
- Pressure ratings to 5000 psi (345 bar)
- Temperature ratings to 550 °C
- Gas and Liquid Feeds, Pressure control, Condenser, and Gas/Liquid Separator
- Touchscreen with PID temperature control, gas and liquid feed control, and full data logging with integrated alarm interlocks
- Fully assembled and ready to operate out of the box
... Read More | Parr Fluidized Bed Reactors are used extensively in the chemical process industries. The distinguishing feature of a fluidized bed reactor is that the solids bed or catalytic particles are supported by an up flow of gas. This reactor provides easy loading and removing of catalyst. This is Parr Fluidized Bed Reactors are used extensively in the chemical process industries. The distinguishing feature of a fluidized bed reactor is that the solids bed or catalytic particles are supported by an up flow of gas. This reactor provides easy loading and removing of catalyst. This is advantageous when the solids bed must be removed and replaced frequently. A high conversion with a large throughput is possible with this style of reactor. Such reactors inherently possess excellent heat transfer and mixing characteristics.
Fluidized beds have been significantly utilized in chemical processes, in which parameters such as diffusion or heat transfer are the major design parameters. Compared to packed bed, a fluidized bed has notable advantages such as better control of temperature, no hot spot in the bed, uniform catalyst distribution and longer life of the catalyst. The desirability of using fluidized beds is dependent on achieving good mixing between the solids and the suspending fluid.
Features - A gas handling and mixing sub-system used to blend and regulate the flow of reactant gas to the bottom of the reactor.
- The reactor is roughly one meter long with a 2.5 cm ID. The lower portion of the reactor incorporates an easily replaced porous metal gas diffusion plate and the top of the reactor widens abruptly to form a disengaging zone for the fluidized bed.
- Separate heaters are provided for both the main reactor and disengaging zone. A multipoint thermocouple is provided for monitoring the internal reactor temperature distribution.
- A heated cyclone separator or filter is provided immediately downstream of the reactor to capture the fines resulting from particle attrition.
- The reaction products are then cooled by a condenser and collected in a 600 mL product receiver.
- The system pressure is maintained by a dome loaded back pressure regulator.
- All system functions and parameters are monitored and maintained by a Parr 4871 Process Controller (not shown).
... Read More | This system incorporates three tubular reactors that can be configured as required to operate in a strictly parallel fashion or in a cascade arrangement where the products from one reactor are immediately directed to a second reactor. This type of system can support reaction schemes including but This system incorporates three tubular reactors that can be configured as required to operate in a strictly parallel fashion or in a cascade arrangement where the products from one reactor are immediately directed to a second reactor. This type of system can support reaction schemes including but not limited to the Fisher-Tropsch process, methanation reactions, steam reforming and other similar processes.
The Fisher-Tropsch process converts carbon monoxide and hydrogen into oils or fuels that can substitute for petroleum products. The reaction uses a catalyst based on iron or cobalt and is fueled by the partial oxidation of coal or wood-based materials such as ethanol, methanol, or syngas. This reaction scheme offers a promising route to producing economical renewable transportation fuels. By carefully controlling the temperature and oxygen content, resulting products can range from syngas to “green diesel”.... Read More | The 8500 Series of stirred reactors, with volumes of 50 L or 100 L, are the largest reactors offered by Parr. This series expands the available volume of our standard offering by more than five times, while retaining the easy-to-use features our customers have come to expect from Parr. Ideally The 8500 Series of stirred reactors, with volumes of 50 L or 100 L, are the largest reactors offered by Parr. This series expands the available volume of our standard offering by more than five times, while retaining the easy-to-use features our customers have come to expect from Parr. Ideally suited for scale up or pilot work, the geometry, features, and operation are very similar to that of smaller Parr reactors, but with a volume intermediate between lab-scale and traditional production scale stirred reactors.
As shown below, the 4848 Reactor Controller with associated 3 zone slave box allows for electric band heater control, or a jacket can be welded on the cylinder exterior for temperature control via circulator.
The base units are available with a 725 psi (50 bar) pressure rating, though higher pressure ratings are available upon request. As with other Parr vessels, these reactors can be constructed of a variety of commercially available corrosion-resistant alloys.
Features - Maximum Pressure (MAWP), 725 psi (50 bar)
- Maximum Temperature, 200 °C
- PID temperature control with ramp and soak programming
- Variable speed motor and gear drive
- Three zoned band heater or welded jacket
- Hoist for reactor head (manual or electric options)
- Bottom drain valve (actuated or manual options)
- Control thermocouple
Standard head fittings & internals include: - FKM O-ring head seal
- Extra heavy duty magnetic drive
- Stir shaft and stirrer assembly
- Safety rupture disc assembly
- Pressure gage with optional pressure relief valve
- Gas inlet and release needle valves
- External solids charge assembly
- Spiral cooling coil
- Custom options available
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